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KPI Tracking

KPIs

KPIs provide industrial manufacturing customers the ability to increase energy efficiency and reduce consumption costs, while eliminating unnecessary waste (“Muda”) within manufacturing processes.

While the existing set of the below KPIs were built together with leading industrial manufacturing customers, new KPIs should be individually developed and tailored to specific customer needs.

Plant/Line General Energy and Costs KPIs

Time of Use (ToU) usage analysis

ToU analysis of cost and energy usage associated to any line or machine in the plant.
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Off hours consumption

Energy waste when no production occurred.
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Cost and Energy

Cost and Energy associated with unit of production.
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Schedule Vs plan

Comparison of machine start time and shutdown Vs planned production timing plan.
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Energy consumption prediction based on production plan

Map energy consumption lines and plant-wide energy consumption in advance according to production plan.
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Plant/Line General Energy and Costs KPIs

Reliability

Machines Mean Time between Failures (MTBF) analysis.
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Maintenance efficiency

Mean Time To Repair (MTTR) analysis.
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Efficiency

maximize machine production and longevity.
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Idling

Waste associated with non-working or idling machines during production hours.
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Outliers

Identify identical machines with performance differences or machines which yield the same production but have a different energy profile.
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Operational performance trend

Machine deterioration over time and preventive maintenance indicators.
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Compliance with spec

Identify machines that are working out of spec.
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Pump performance

Capacity Vs. energy analysis.
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Unbalanced phases

Motor and compressors unbalanced feed (3 phase).
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Compressors cycling (Air, HVAC, refrigeration etc.)

Performance analysis based on number and duration of cycles.
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Contact us today to learn how KPIs can benefit your business

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